How To Control The Exhaust Noise?

Jun 10, 2025

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Resistive muffler

The working principle is to use sound-absorbing cotton to absorb sound. As the name suggests, sound obstruction is achieved by

 

filling the muffler with porous sound-absorbing materials, converting sound energy into internal energy, and consuming this energy. However, it has

 

better high-frequency sound-absorbing effect than low-frequency sound-absorbing effect. Why is that? It can be thought that high frequencies can

 

eliminate the majority, while low frequencies are already few and have poor results. I think if you want to block the low-frequency part, you can add

 

more sound-absorbing cotton, but there are limitations to the addition of sound-absorbing cotton. Commonly found in mid section mufflers and tail

 

section straight exhaust mufflers, resistive mufflers mainly work at mid to high frequencies.

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Resistance muffler

As the name suggests, the principle of mutual resistance is used to eliminate fluctuations and resistance. Resistance muffler (also

 

known as reflective type) is mainly composed of partitions and expansion chambers. Generally, a muffler has three expansion chambers of varying

 

sizes. By utilizing exhaust gases to reflect and interfere with each other (friction) in these chambers, the soundproofing effect is achieved. The noise

 

suppression effect on medium and low frequencies is very significant. By using methods such as drilling and disconnecting pipelines to create

 

structural discontinuities, sound is reflected back at these discontinuous structures, thereby achieving the goal of reducing sound. Resistance mufflers

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mainly work at mid to low frequencies.

 

Composite muffler: a combination of resistive and resistant mufflers that can achieve noise reduction across all frequency ranges. However, most

 

people often confuse airflow with sound, thinking that changing the direction of airflow can change sound, which is not entirely correct. For example, in

 

the resistive muffler shown in the figure, due to the blocking effect of the sound-absorbing cotton, most of the airflow flows along the inner tube, while a

 

portion of the sound can easily penetrate through the holes on the inner tube and be absorbed by the sound-absorbing cotton quilt. If the diameter of

 

the outer shell of the resistive muffler is increased sufficiently, the airflow will still flow along the inner tube, but basically all the sound will be absorbed

 

by the sound-absorbing cotton. Therefore, even if it is directly discharged, it can eliminate some noise.

 

Exhaust resonance

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Exhaust resonance can be divided into two types: acoustic resonance (also known as resonance) and vibrational resonance. The vibration of the

 

exhaust pipe is caused by the vibration generated by the engine operation (which can be referred to as the sound source). A corrugated pipe can be

 

installed at the connection to reduce the vibration transmitted to the middle and tail sections, which is equivalent to a spring damping system. A well-

 

designed corrugated pipe can attenuate most of the vibrations propagating along the exhaust pipe.

 

Any object has a fixed vibration frequency, and exhaust pipes are no exception. In addition, the vibration magnitude of each part of the object also

 

follows a regular pattern, with some areas consistently experiencing small vibrations and others consistently experiencing large vibrations. When fixing

 

the muffler in the equation, we should also find the right position and not place it in a place with high vibration (such as the rear compartment of the

 

FSCC racing car). We can also install a corrugated pipe between the exhaust manifold and the muffler to attenuate the vibration frequency and change

 

the natural vibration frequency of the exhaust pipe. And the vibration of exhaust noise will be amplified and driven by the frame to vibrate the entire

 

vehicle. When the frequencies of two vibration functions are the same, their amplitudes will superimpose, thus amplifying the vibration. So when

 

installing a muffler, it is also necessary to find a suitable position.

 

The resonance of sound requires a medium for the propagation of vibration. Vibration resonance is caused by the match between the vibration of the

 

engine and the inherent characteristics of the exhaust pipe structure. The medium for the propagation of exhaust sound waves is air, so the resonance

 

of sound is caused by the match between the exhaust sound waves of the engine and the inherent characteristics of the air in the exhaust pipe. During

 

the propagation of exhaust sound waves, standing waves will form inside the exhaust pipe. Similar to the difference in vibration magnitude at different

 

positions of the exhaust pipe, the size of the sound inside the exhaust pipe also varies due to the presence of standing waves. Usually, the lowest point

 

of the sound is located at the pipe break point inside the muffler, and the number and position of the highest point of the sound vary depending on the

 

frequency of the sound. The highest point of sound in standing wave 1 is located between the two mufflers, while the frequency of standing wave 2 is

 

twice that of standing wave 1. When the frequency of the exhaust sound wave of the engine matches the frequency of the standing wave of the

 

connecting pipe, resonance of the sound occurs. Resonance also means that the vibration will be amplified.

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